Do you have a sample Machine Inspection List?

List for commissioning your new SYIL machine

Download as an MS Word document

Or read it here:

 

Model:  

 

Serial:    

 

Casting:    

 

Cabinet:    

 

Country:

 

Customer:

 

Date:    

 

Machine Configuration

 

System:

 

Voltage:  

 

Spindle:  

RPM

SP motor

 

XYZ motor:

 

ATC:          

 

4/5th axis:      

 

Tool setter:  

 

Probe:        

 

Transformer:

 

 

Machine Accuracy

 

NO

Picture

Inspection items and methods

Result

J1

Vertical and horizontal level bubbles must be in the middle

Check:

J2

Parallelism of worktable

Requirements:

X: 0.02mm/300mm

Y: 0.02mm/300mm

X:

 

Check:

Y:

 

Check:

J3

Parallelism between X-axis and T-slot

Requirements: 0.02mm/300mm

Check:

J4

Measuring the verticality of X-Y plane

X-Y plane: Measuring the Y direction based on the x direction

Requirements: 0.02mm/200mm

Check:

J5

Measuring the verticality of column:

X-Z plane: Measuring the z direction based on the x direction

Y-Z plane: Measuring the z direction based on the y direction

Requirements:

X-Z: 0.02mm/200mm

Y-Z: 0.02mm/200mm

X-Z:

 

 

Check:

 

 

 

Y-Z:

 

 

Check:

J6

Measuring the verticality of head:

X-Z plane: Measuring the z direction based on the x direction

Y-Z plane: Measuring the z direction based on the y direction

Requirements:

X-Z: 0.02mm/200mm

Y-Z: 0.02mm/200mm

X-Z:

 

 

Check:

 

 

 

Y-Z:

 

 

Check:

J7

Spindle tram

Requirements: 0.02mm/200mm

 

Check:

J8

Spindle play:

Requirements:

Near spindle nose:0.01mm

Leave spindle 100mm:0.02mm

100mm:

 

Check:

 

Electrical Equipment

 

System model

 

System serial:

Servo

Spindle

servo motor:

2.2kw□ 3.7kw□

spindle driver:

台达□ 蒙德□ LNC□   SMD□

driver serial:

Electric spindle

high-speed spindle

1.5kw□   2.2kw□ 6kw□

motor serial:

driver special:

LNC□   INVT□ SMD□

driver serial

Frequency conversion

Spindle

VF motor

1.1kw□ 1.5kw□

变频器:

INVT□

VFD serial:

X-axis

step driver:

研控□ 纳川□

motor special:

57□ 86□ 110□

servo driver:

V70□   LNC□ SMD□

driver serial:

motor special:

0.75kw□   1kw□ 2.2kw□

motor serial:

Y-axis

None □

step driver:

研控□ 纳川□

motor special:

57□ 86□   110□

servo driver:

V70□ LNC□   SMD□

driver serial:

motor special:

0.75kw□ 1kw□   2.2kw□

motor serial:

Z-axis

step driver:

研控□ 纳川□

motor special:

57□ 86□   110□ 带抱闸□

servo driver:

V70□ LNC□   SMD□

driver serial:

motor special:

0.75kw□ 1kw□   2.2kw□ 带抱闸□

motor serial:

4 axis

None □

step driver:

研控□ 纳川□

motor special:

57□ 86□   110□

servo driver:

V70□ LNC□   SMD□

driver serial:

motor special:

0.75kw□ 1kw□   2.2kw□

motor serial:

5 axis

None □

servo driver:

V70□ LNC□   SMD□

driver serial:

motor special:

0.75kw□ 1kw□   2.2kw□

motor serial:

       

 

Function Testing

 

NO

Testing items

Result

Remark

J1

drawbar ok

 

 

tool change blow ok

 

 

clamp/unclamp signal ok

 

 

J2

0.6 Mpa/ air pressure 0.6mpa

 

None□

J3

lube work 10s and delay 3h

 

 

J4

Oil discharge work ok

 

 

J5

MPG ok

 

None□

J6

Coolant motor direction ok

 

None□

J7

X limit ok

 

 

Y limit ok

 

 

Z limit ok

 

 

J8

X backlash

mm

 

Y backlash

   mm

 

Z backlash

   mm

 

J9

Spindle test

Spindle direction ok

 

 

100rpm 3min

 

 

500rpm 3min

 

 

1000rpm 10min

 

 

2000rpm 10min

 

 

4000rpm 10min

 

 

6000rpm 10min

 

 

8000rpm 10min

 

 

10000rpm 3min

 

 

12000rpm 3min

 

None□

J10

Tapping

None □

direction ok

 

 

deviation

 

 

J11

Testing

None □

0.3mpa/ alarm pressure 0.3mpa

 

 

Spindle position ok

 

 

ATC home ok

 

None□

tool change in TSM ok

 

None□

tool change in MDI ok

 

 

run 8h without tool

 

 

run 8h with tool

 

 

J12

Comb sheet

metal inspection

None □

door moving ok

 

 

table protect ok

 

 

side windows open ok

 

 

junction no leaking

 

 

wash gun ok

 

None□

leaking test for 20min

 

 

J13

4 axis test

None □

4th brake signal ok

 

None□

G0 run rapid move for 4h

 

 

J14

Tool setting

instrument test

None □

ATM screen work ok

 

 

tool length calibrate ok

 

 

tool length measure ok

 

 

tool radius calibrate ok

 

None□

tool radius measure ok

 

None□

tool broken measure ok

 

 

J15

Probe test

None □

probe radius calibrate

 

 

probe length calibrate ok

 

 

hole center measure ok

 

 

cylinder center measure ok

 

 

groove center measure ok

 

 

boss center measure ok

 

 

X surface measure ok

 

 

Y surface measure ok

 

 

Z surface measure ok

 

 

outer corner measure ok

 

 

inner corner measure ok

 

 

J16

Delivery inspection

spindle have been support

 

 

tool magazine have been fixed

 

 

front door have been fixed

 

 

machine is antirust

 

 

J17

Insulation resistance measured

>500MΩ,Insulation resistance>500 MΩ