This chapter gives you a general description of the SYIL X7 machine.
2.1 Intended use and reasonably foreseeable misuse
2.1.1 Machine description
This machine uses microprocessor-based, computer numerical control (CNC) digital control systems to send precise commands via part programs to control spindles and axis drive systems mounted on a mineral casting frame to remove material from workpieces. Part programs are entered into the CNC control by the machine operator or toolpath programmer in either Conversational or Conventional NC (G-Code) format.
The machining center described in this manual has a spindle with programmable spindle speeds, multiple axes, and a multi-tool Automatic Tool Changer (ATC). Options are available to accommodate various machining applications. Below is described what is included in each machine, and what is optional.
|PC controller Mach3 / 4 series or EMC||Siemens controller|
|Mineral casting frame||Fanuc controller|
|High precision linear||Syntec controller|
|Central automatic lubrication system||LNC controller|
|Tools and toolbox||30000 RPM high-speed build-in type spindle|
|Fully enclosed protective cover||Electric box cooler|
|Working lamp||Probing system|
|Three color warning light||Tool setter system|
|Spindle oil cooling device||NC rotary table|
|Coolant tank||Automatic door|
|X / Y / Z telescopic protective cover||Chip conveyor|
|Horizontal adjustment block and screw||Transformer|
|USB / RS232 transmission interface (according to the controller)|
|Rigid tapping (according to the controller)|
|Mechanical and electrical operation manual|
|SGS/CE safety certification|
Closed-loop servo drive systems and motors with rotary encoders power the mechanical drives that position the axes. The rotary encoders provide positioning feedback information to the control. Limit switches mounted on each axis determine end-of-travel and establish reference points for initial machine zeros. The control positions an axis by sending a command to the appropriate servo drive, which in turn supplies voltage to the axis servo motor.
2.1.2 Graphical description
2.1.3 Intended use
This machine is intended for general-purpose, computer numerical control (CNC) machining in the following applications:
- Educational environments
- Hobby applications
- Light production
- Research and development
The intended use includes:
- Appropriate work holding, tool holding, tooling, coolant systems, and machining parameters.
The type of conventional, non-abrasive materials that can be processed by the machine include:
- and plastics.
2.1.4 Specific applications that are prohibited
The intended use does not include machining materials that:
- Are abrasive, carcinogenic, explosive, flammable, radioactive, or toxic
- Produce aerosols or fine particulates when machined
The intended use does not include the following materials (not a full list):
- Beryllium and its alloys
- G10 fiberglass laminate
- Magnesium and its alloys
2.2 Technical data
The key specifications of the machine are as follows:
Working surface: 700x300mm | 27.5“x11.8"
T-Slots (Number x Size x Distance): 3x14x100mm | 3x0.55"x3.9"
Max. table load: 100kg | 220lbs.
Longitudinal Travel X: 400mm | 15.7"
Cross Travel Y: 300mm | 11.8"
Headstock Travel Z: 380mm | 14.9"
Distance between spindle end and table top: 100-480mm | 3.9"-18.9"
Distance between spindle center and column surface: 358mm | 14.1"
Spindle nose: BT30/NT30/HSK E-40
Spindle speeds: 5,000rpm/10,000rpm/12,000rpm/30,000rpm(Optional)
Mechanism of Transmission: Belt Type/Bulid-in type (Optional)
Cutting feed: 10,000mm/min | 393IPM
Rapid traverse: 30,000mm/min | 1181IPM
|Auto Tool Changer||
Tool holder: Umbrella and Arm type
Tool storage Capacity: 12 set (Umbrella type)
16 set (Arm type)
Max. tool diameter: 16mm | 0.62"
Max. tool length: 100mm | 3.9"
Max. tool weight: 2kg | 4.4lbs.
Tool to Tool: 10.0sec (Umbrella type) 2.0sec (Arm type)
Spindle motor output: 3.0kw (LNC6800) | 4HP
5.5kw (SYIL 22MA | SIEMENS 808D/A | FANUC 0iMF Plus) | 7.5HP
Drive motors X,Y Axis: 1.2Kw | 1.6HP Z Axis: 2.4kw | 3.2HP
Floor space (Length x Width x Height):
1680x1500x1960mm | 66.1"x59.0"x77.1"
|Net weight||1500kg (combo) | 3306lbs|
|Technical life span||1 shift, 10 hours a day, 5 days a week, 52 weeks a year, for 5 years.|
|Noise levels||The A-weighted emission sound pressure level at workstations does not exceed 70dB ref. 20mPa.
The peak C-weighted instantaneous sound pressure value at workstations does not exceed 130dB
Values determined according to the noise-test code given in ISO 230-5:200 and using the conditions detailed in ISO 8525:2008
|Energy consumption||The X7 draws approximately 8.0 kWh with a full-rate load. Calculated on 60% power consumption, that gives 4.8 kWh. Assuming a continuous 40-hour workweek, that is 192 kWh per week. The real energy costs for your machine per week depending on the energy costs in your country. Assuming an average rate of $0.13 per kwatt; the X7 costs approximately $25 a week to power.|
|Supply data for power, gas, water and other consumables
Siemens, Fanuc, Syntec: 380V 3-phase power
LNC: single-phase power
> 0.6mpa and recommended 120psi
if you use air tank, we recommend >150L
100L water tank is recommended
2.3 Machine compliance
This machine complies to all relevant European Directives. The Declaration of Conformity can be found in the appendix. The machine is in conformity with the following relevant product safety standards:
• Machinery Directive 2006/42/EC
The person authorized to compile technical file:
Mr. Chen, Head of Quality
SYIL has been assessed for conformance with the provisions set forth by ISO 9001: 2015. Scope of Registration: Design and Manufacture of CNC Machines Tools and Accessories, Sheet Metal Fabrication. The conditions for maintaining this certificate of registration are set forth in ISA's Registration Policies 5.1. This registration is granted subject to the organization maintaining compliance to the noted standard. The validity of this certificate is dependent upon ongoing surveillance audits.
2.4 Machine elements
This machine is made up of a mineral casting frame, headstock, main column, saddle, working table, operation panel, hydraulic, lubrication system, safety guards, CNC controllers, etc.
2.4.1 Mineral casting frame
The major structural assemblies of each machine are constructed of thick-walled, epoxy granite. The mineral casting is designed to produce superior cutting accuracy. This construction provides strength and excellent dampening characteristics, keeping deflection and resistance at a minimum during machining.
The machine base (including leveling bolts) is the substructure for the column, saddle, and table.
The head assembly is designed to produce superior cutting accuracy. Each machine has a vertical spindle. Vertical head assemblies use a motor brake for the Z-axis. The axes guideways for most models are precision linear rails to minimize drag torque which results in greater accuracy and contouring capabilities.
The column is a rigid box type, and allows for machining a variety of part sizes.
The machine table provides easy setup for a variety of part sizes.
A full-chip enclosure is standard in the X7 machine. The enclosures have these features:
- Front sliding doors that lock when in Run mode or Automatic operations. The doors also lock with Power Off.
- Right side door for cleaning inside the enclosure.
- Left side door for access to ATC and for cleaning inside the enclosure.
- Full enclosure keeps chips and coolant contained inside the enclosure.
Coolant management system provides these functions:
- Flood coolant around cutting area
- Washdown coolant for interior of enclosure
- Exterior washdown gun for clean-up
- Exterior air gun for clean-up
2.4.7 Spindle and Drive System
SYIL X7 machines have a either belt-driven, or a build-in type spindle. Spindles are precision-balanced and made of high-grade alloy steel. Please refer to your machine’s spindle specifications document for these details about the spindle:
- Motor and Drive
- Peak Power and Torque
- Tool Retention Knobs
2.4.8 Machine Electrical Cabinet
The electrical cabinet contains power circuitry and CNC electronics. The cabinet is attached to the machine column or base and connects to the machine systems via cable and harness assemblies. Power-related circuitry distributes power, while CNC-related electronics control machine operation (e.g., spindle speed and axis positioning).
- Primary components of the electrical cabinet are:
- Control Transformer and Power Supplies
- CNC Card Rack
- Remote Motion Block
- Input/Output (I/O) Components
- COMM Panel
- Contactors and Fuses
- Axis and Spindle Drive Units
2.4.9 Linear guides
2.4.10 X/Y/Z telescopic protective cover
2.4.11 Toolbox and tools
2.4.12 Working lamp
2.4.13 Warning lamp
2.4.14 Spindle water cooling device
2.4.16 Coolant tank
2.4.17 Horizontal adjustment
2.4.18 Electric box cooler
2.5 Operating panels
When you purchase a SYIL X7, you can choose your own desired "Operator Control Console". Available options include:
- PC Mach 3
- LNC 6800
- Siemens SINUMERIK 808D
- Siemens SINUMERIK 828D
We refer to the controller manuals from the different manufacturers for further details.
2.6 Description of workstations
The typical operator workstation is the area in front of the enclosure doors and the controller's arm. Because this machine can machine the workpiece in an automatic mode, the safety and
efficiency of the working process could be increased tremendously. Nevertheless, read all the
manuals we provided thoroughly. Do not try to use this machine unless you understand how
to operate and stop the machine and all the safety matters concerned.
The machine comes with two pull ring holes for lifting the machine. Please read paragraph 4.1 for more detailed instructions about lifting.