SYIL T3 Electrical Wiring Manual

This manual describes the electrical wiring of SYIL T3, the tapping machine made by SYIL. The manual contains the electric schematic diagram as well as a comprehensive overview of electric accessories. 

1. Electric Schematic Diagram

1.1 Schematic Diagram for the Main Circuit

1.2 System Circuit

1.3 Input Signal of the System

1.4 Output Signals of the System

1.5 Definition of System IO

Input I Point

Definition

Output Q Point

Definition

I0.0

Emergency Stop

Q0.0

EP Enabled

I0.1

Original Points of Tool Storeroom

Q0.1

OFF1

I0.2

In Place of Tool Storeroom

Q0.2

OFF3

I0.3

Low Air Pressure Alarm

Q0.3

I0.4

Low Oil Pressure of Oil Pump

Q0.4

Machining air blowing

I0.5

Low Level of Lubrication Oil

Q0.5

Dust removal of striking tool

I0.6

Overload of Pump Motor

Q0.6

Air sealing of main spindle

I0.7

Overload of Oil-water Separation Motor

Q0.7

Open the door lock

I1.0

Overload of Oil Cooler

Q1.0

Green Lamp

I1.1

Door Lock Inspection

Q1.1

Yellow Lamp

I1.2

Hand Wheel X-spindle

Q1.2

Red Lamp

I1.3

Hand Wheel Y-spindle

Q1.3

Working Lamp

I1.4

Hand Wheel Z-spindle

Q1.4

Machining Water

I1.5

Hand Wheel Magnification Rate X100

Q1.5

Oil Injector

I1.6

Magnification Rate X1

Q1.6

Chip Flushing Water

I1.7

Magnification Rate X10

Q1.7

Oil-water Separator

I2.0

Q2.0

I2.1

Q2.1

I2.2

Q2.2

I2.3

Q2.3

I2.4

Q2.4

I2.5

Q2.5

I2.6

Q2.6

I2.7

Q2.7

2 Electrical Accessories

2.1 Layout of Electrical Cabinet

2.2 Electrical Accessory List

The Component List is shown as below:

No.

Component

Quantity

Remark

1

4.8KW Main Spindle Motor

1

2

Sinamics S120 Combi

1

3

Switching Power Supply (200w)

1

V1

4

Switching Power Supply (150w)

1

V2

5

1.2KW Transformer

1

T1

6

Sinumerik 828D PPU

1

7

Sinumerik 828D MCP

1

8

PP48/72

1

9

Breaker (400v,C64),3P

1

QF0

10

Breaker (400v,C40),3P

1

QF1

11

Breaker (400v,C10),1P

1

QF2

12

Breaker (400v,C6),1P

1

QF4

13

Breaker (400v,C1),1P

1

QF3

14

Contactor (220VAC),40A

1

KM0

15

Contactor (220VAC),12A

4

KM1-KM4

16

Automatic Lubrication Device

1

17

Door Switch

1

18

Pressure Switch

1

19

Line Groove

2

20

Emergency Stop

1

21

Hand Wheel

1

22

Working Lamp

1

23

Air Conditioner

1


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